Having to reimage sd cards

I teach a physical computing course and have been trying to get the pitops updated. It seems like every day I end up needing to reimage 3 sd cards. Is this due to the pitop os update in June. I have been running sudo apt full-upgrade and on some of them this seems to kill the sd card and I need to reimage it on my computer and start from scratch.

Any thoughts about how I can do this better?

Hi, it would be great to get on a call with you about this with one of the engineers if that’s possible?
Can I ask what timezone you’re in and what device? pi-top 3 or pi-top 4?

Pitop 4 and I am in MST. My prep is in the morning, 10am. I work lunch but could do after school as well. Let me know what you think